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Understanding Mortar Deterioration: Causes & Prevention Tips

4.5 Minutes

September 07, 2024 | Bethel Custom Brick Return to the blog home page

Mortar is the essential binding material that holds brick, stone, and other masonry units together. While durable, mortar isn’t immune to the effects of time and weather. Understanding why mortar deteriorates and learning effective prevention tips can help you maintain the structural integrity and aesthetic appeal of your masonry. In this guide, we’ll explore the common causes of mortar deterioration and how to prevent it to keep your brickwork strong for years to come.

What is Mortar Deterioration?

Mortar deterioration refers to the gradual breakdown of mortar, which can result in crumbling, cracking, or erosion of the material. This wear compromises the bond between bricks, stones, or blocks, weakening the entire structure. If not addressed, deteriorated mortar can lead to structural issues, water damage, and costly repairs. Here are the more common causes of mortar deterioration:

Photo's From Our Gallery

Real examples that illustrate mortar deterioration.

Mortar and brick damage to chimney
Efflorescence is an indication of moisture
Moisture Damage to Chimney Crown
Wingwall Brick with Moisture Intrusion
Mortar deterioration ans shifting bricks.
Mortar deterioration and brick damage to porch.

1. Weather and Moisture Exposure

Impact:

Constant exposure to rain, snow, and humidity is one of the leading causes of mortar deterioration. Mortar is porous, meaning it absorbs moisture, which can freeze and expand during cold weather. This freeze-thaw cycle causes cracks and weakens the mortar over time.

Solution:

Ensure your brickwork has proper drainage and consider applying a water-resistant sealant to protect against moisture. Regularly inspect mortar for any signs of damage after extreme weather events.

2. Freeze-Thaw Cycles

Impact:

In colder climates, the freeze-thaw cycle plays a significant role in mortar deterioration. As water enters the tiny pores in the mortar and freezes, it expands and creates pressure within the material. Repeated cycles cause the mortar to crack, flake, or spall, leading to a weakened structure.

Solution:

Applying a high-quality sealant and ensuring proper drainage can help minimize the effects of freeze-thaw cycles. Additionally, consider using a mortar mix that’s suitable for your climate to improve its resilience.

3. Aging and Natural Wear

Impact:

Like any building material, mortar ages over time. Mortar from older buildings or historic homes may not have the same durability as modern mortars. As it ages, mortar loses its binding strength, which may lead to crumbling and separation from the bricks.

Solution:

For older structures, regular inspections and timely repointing can help reinforce the mortar. Repointing involves replacing old, deteriorated mortar with new mortar, giving the structure a stronger bond.

4. Poor Quality or Incorrect Mortar Mix

Impact:

Using low-quality materials or an incorrect mortar mix can accelerate deterioration. Mortar types vary, and each type has a specific purpose based on structural requirements and environmental exposure. For example, a mix that’s too strong or too weak for a particular structure can lead to premature failure.

Solution:

Always use a mortar mix that suits your structure and climate. Consulting a masonry professional can ensure you select the correct mortar type for your specific project.

5. Improper Installation or Maintenance

Impact:

Improper installation, such as poorly mixed mortar or incorrect application, can lead to rapid deterioration. Similarly, lack of maintenance over the years can cause minor issues to turn into significant problems.

Solution:

Professional installation and routine maintenance can prevent premature deterioration. Minor repairs, such as filling small cracks or replacing deteriorated mortar, can help maintain the structure's strength.

Tips to Prevent Mortar Deterioration

1. Schedule Regular Inspections

Inspecting your brick or stonework every few years helps you catch early signs of mortar deterioration. Look for cracks, crumbling mortar, or gaps between the bricks. An experienced mason can help identify underlying issues and recommend preventive measures.

2. Repoint When Necessary

Repointing is the process of removing damaged mortar and replacing it with fresh mortar. If you notice deteriorating mortar, repointing can restore the structural integrity of your masonry. Repointing not only reinforces the bond between bricks but also improves the appearance of your masonry.

3. Apply Sealant for Added Protection

Water-resistant sealants can help protect mortar from moisture absorption. Applying a sealant is especially useful in areas exposed to frequent rain or extreme weather conditions. Be sure to choose a breathable sealant that allows moisture to escape while preventing water from entering.

4. Ensure Proper Drainage

Water pooling around masonry can accelerate mortar deterioration. Ensure proper drainage by directing rainwater away from walls and sealing any cracks that allow water to seep into the structure. Checking gutters and downspouts can also help prevent water from accumulating near your masonry.

5. Choose the Right Mortar for Repairs

When repointing or performing other repairs, using the appropriate mortar mix is essential. For historic buildings, it’s crucial to use a mortar type that matches the original for compatibility and durability. Modern structures may benefit from stronger, more durable mortars that withstand environmental stresses.

6. Limit Exposure to Harsh Chemicals

Certain chemicals, like deicing salts, can damage mortar by causing it to erode or spall. Avoid using harsh chemicals on or near your masonry, especially in colder climates where chemical exposure can accelerate freeze-thaw damage.

The Bottom Line

Understanding the causes of mortar deterioration and taking steps to prevent it can help you maintain a safe, attractive, and durable masonry structure. Whether your property is new or historic, regular inspections, timely repairs, and preventive measures can extend the life of your mortar and reduce the need for extensive repairs.

If you notice any signs of mortar deterioration, it’s wise to consult a masonry professional who can assess the damage and provide tailored recommendations. By staying proactive with mortar maintenance, you can protect your investment and ensure the longevity of your brick or stonework for years to come.